The work continues on our coach here at RV Renovators. We have dry weather now and that’s a plus. It’s been relatively cold still – although the skies are clear and sunny, we haven’t hit 60 degrees since Monday.

Removing the old fiberglass composite skin has been a time-consuming endeavor. Levi told me Western RV did an admirable job of bonding the skin to the framing of the slide-out and also bonded it securely to the trim molding. This solid construction makes the removal harder.

To remove the skin, they had to use a bit of ingenuity. The plan was to leave the lower molding and front edge molding in place, only removing the top and rear moldings. Removal of the bottom molding is complicated by the fact that the slide-out mechanism – the rams – bolt through the molding.

They made a cut through the skin about a foot above the bottom molding. Then they attached a bar which held four vise-grip type locking pliers. These were locked onto the strip of fiberglass, then they applied heat to the adhesive while pulling up on the fiberglass by attaching the tool to the arm of a fork lift.

Pulling a section of fiberglass from the molding

This was a slow and tedious process. Then they did the same thing along the front edge molding. The new fiberglass composite panels will slide into the gap under the front and bottom moldings.

Front edge molding clear

This took all of Wednesday and part of Thursday morning to do. Izzy told me he wanted me to move the coach to another work stall after lunch. He wanted to position the driver’s side of the coach in direct sunlight. Having the slide-out in the sun would warm it and facilitate the removal of the rest of the skin and the installation of the new fiberglass composite material.

After lunch, I pulled the slides in. I couldn’t pull the living room slide all the way in – I had to leave it out about six inches so they could secure the slide topper since it was no longer connected to the wall.

We took advantage of the move by stopping at the dump station first. It had been 12 days since I dumped the tanks. We’ve been really good at conserving water and the tanks weren’t even close to full. I don’t know how long we’ll be here, but we’ll continue to go easy on water. I plan to refill our fresh water tank on Saturday.

After we moved to the new work stall, the next step was to pull the windows from the living room and kitchen.

Removing windows

I had to remove Ozark’s bed which was suspended from the living room window. She still favors it for sleeping although it was no longer suspended – Donna set it on the sofa.

Ozark still likes her bed

With the windows out, the rest of the fiberglass composite skin was removed. A worker covered the window openings with cardboard. The cardboard outside combined with plastic sheeting inside gives us some insulation, but it blocks the sunlight.

Skin off

The painter is using the old skin to match the colors and design he will paint once the new siding is completed.

Old skin

After a little more clean-up of the insulation and frame work, the next step is to inlay vertical wood framing. The new fiberglass composite panels come in five-foot sections. So they are going to install three wood uprights at five-foot intervals in the 16-foot-long slide. These uprights will allow Izzy to screw the panels in place while the adhesive cures. The screws will be countersunk down to the plywood backing layer of the composite.

Then he will fill the gaps and cover the screws with a milled fiberglass/resin mixture and sand everything smooth. In effect, it should make the wall into a one-piece structure. I don’t think they’ll be ready to begin this process until Monday and it will be another slow, painstaking job.

I’m pretty happy with the progress made and the attention to detail on this job. I’m confident we’ll end up with a proper repair job.

We’re looking forward to a warming trend, beginning this weekend. Next week is forecast to be dry and sunny with daily highs in the 70s.